Non-integrated weighing
Scales, enables and thresholds must enter the logic in a controlled and verifiable way.
Industrial sector
Industrial automation for rubber and compounds
Automation for weighing, dosing, recipes, mixing and batches in plants where repeatability, process control and production data define the final quality.
- Weighing
- Dosing
- Recipes
- Mixing
- Batches
Recipes
weighing and dosing protected for every batch
Repeatability
a more controlled process across field, PLC and supervision
What we solve
The technical questions that matter before the quote.
In compounding, quality comes from repeatability: weights, times, sequences and data must be consistent from the first batch to the last.
Recipes exposed to errors
Protected parameters, user levels and change history reduce unwanted variations.
Poorly tracked sequences
Mixing, times, temperatures and states must be reconstructable per batch.
Fragmented diagnostics
Operator and maintenance must immediately see which phase or enable is blocking the cycle.
Related services
The D&D services for a rubber-compounding plant.
From the electrical schematic to the software, from the panel to start-up: every service has a clear scope and stays coordinated with the others.
Schematics, BOMs, panel architectures and documentation ready for build and maintenance.
Machine logic, operator interfaces, supervision, diagnostics and production data collection.
Tidy wiring, traceable components and electrical tests before delivery.
Signal tests, functional checks, commissioning and operational support in the field.
From field to data
One single flow between machine, panel, software and testing.
D&D builds control across field, panel, PLC/HMI and supervision to make recipes, weighing, states and batches readable without weighing down production.
Automation designed for those who have to produce, verify and maintain.
A reliable recipe isn't just a list of parameters: it's a controlled sequence, verifiable and understandable by the people who produce.
Field
Sensors, actuators and real signals
Survey of critical signals, machine conditions, field networks and operating constraints.
Panel
Power, machine side and safety
Electrical schematic, I/O, drives and components organised for testing and maintenance.
PLC / HMI / SCADA
Logic, diagnostics and data
Sequences, recipes, alarms, trends and operator pages built around the process.
Testing
FAT, start-up and restart
Functional tests, checks with the customer and field support through to production.
Typical applications
Where the intervention has to create control, not complexity.
Each sector page goes into the detail of the areas where D&D can bring electrical, software, testing and operational support.
Weighing and scales
Signal integration, thresholds, enables and tolerance checks.
Ingredient dosing
Sequences, recipes, actuators and process checks.
Mixing
Times, temperatures, cycle states and protected parameters.
Batch traceability
Recipe history, events, alarms and production data.
Operator HMI
Pages for operation, maintenance, alarms and restarts.
Plant revamping
PLC/HMI migration and panel upgrade with functional tests.
D&D method
First understand the process, then write the software.
On compounding plants you don't need a generic solution. You need a technical reading of constraints, signals, downtime, operators and real goals.
Protected recipes
Integrated weighing
Reconstructable batch
Analysis
Technical constraints and production goal
We collect documentation, plant status, recurring problems and the expected result.
Design
Consistent electrical and software
Panel, PLC, HMI and supervision are designed as one operating system.
Testing
Tests before the field
Critical functions are tested to reduce the risk at start-up.
Start-up
Support through to production
The final step is making the solution usable by operators and maintenance.
Related experience
Projects and resources to start from.
Concrete references to understand how D&D translates the sector into automation, panel, software and testing.
Coming soon
Available soonNew case study
A new real plant from this sector will be online soon, with context and results.
Service
Open service
PLC, HMI and SCADA software
Approach to architecture, diagnostics, recipes and supervision data.
Operational questions
Quick answers before the first technical discussion.
Can you integrate existing scales and dosing systems?
Yes, after checking the current signals, protocols, tolerances and logic. The goal is to bring weighing and dosing into a controlled flow.
How do you protect recipes?
With structured parameters, user levels, change management and HMI pages designed to reduce operating errors.
Is batch traceability always necessary?
It depends on the process. When needed, we define which data to keep: recipe, weights, times, temperatures, events, alarms and operators.
What is needed to get started?
Plant schematic, ingredient or phase list, installed PLC/HMI, scales or instruments present, quality issues and the goal of the intervention.
Technical contact
Tell us about your rubber-compounding plant.
You don't need a complete specification. The sector, machine or line, goal and main constraints are enough: your request reaches the D&D technical team already in context.
- An initial technical read of the request.
- Request sent with the sector and source page.
- Reply within 1–2 business days when the data is sufficient.